Commutation

Author: arjun
Category: Armature Reaction and Commutation, Direct Current Machines, Electrical Machines

Fig. (2.6) shows the schematic diagram of 2-pole lap-wound generator. There are two parallel paths between the brushes. Therefore, each coil of the winding carries one half (Ia/2 in this case) of the total current (Ia) entering or leaving the armature.
Note that the currents in the coils connected to a brush are either all towards the brush (positive brush) or all directed away from the brush (negative brush). Therefore, current in a coil will reverse as the coil passes a brush. This reversal of current as the coil passes & brush is called commutation.

The reversal of current in a coil as the coil passes the brush axis is called commutation. When commutation takes place, the coil undergoing commutation is shortcircuited by the brush. The brief period during which the coil remains shortcircuited is known as commutation period Tc. If the current reversal is completed by the end of commutation period, it is called ideal commutation. If the current reversal is not completed by that time, then sparking occurs between the brush and the commutator which results in progressive damage to both.

Ideal commutation
Let us discuss the phenomenon of ideal commutation (i.e., coil has no inductance) in one coil in the armature winding shown in Fig. (2.6) above. For this purpose, we consider the coil A. The brush width is equal to the width of one commutator segment and one mica insulation. Suppose the total armature current is 40 A. Since there are two parallel paths, each coil carries a current of 20 A.
(i) In Fig. (2.7) (i), the brush is in contact with segment 1 of the commutator. The commutator segment 1 conducts a current of 40 A to the brush; 20 A from coil A and 20 A from the adjacent coil as shown. The coil A has yet to undergo commutation.

(ii) As the armature rotates, the brush will make contact with segment 2 and thus short-circuits the coil A as shown in Fig. (2.7) (ii). There are now two parallel paths into the brush as long as the short-circuit of coil A exists. Fig. (2.7) (ii) shows the instant when the brush is one-fourth on segment 2 and three-fourth on segment 1. For this condition, the resistance of the path through segment 2 is three times the resistance of the path through segment 1 (since contact resistance varies inversely as the area of contact of brush with the segment). The brush again conducts a current of 40 A; 30 A through segment 1 and 10 A through segment 2. Note that current in coil A (the coil undergoing commutation) is reduced from 20 A to 10 A.

(iii) Fig. (2.7) (iii) shows the instant when the brush is one-half on segment 2 and one-half on segment 1. The brush again conducts 40 A; 20 A through segment 1 and 20 A through segment 2 (since now the resistances of the two parallel paths are equal). Note that now. current in coil A is zero.
(iv) Fig. (2.7) (iv) shows the instant when the brush is three-fourth on segment 2 and one-fourth on segment 1. The brush conducts a current of 40 A; 30 A through segment 2 and 10 A through segment 1. Note that current in coil A is 10 A but in the reverse direction to that before the start of commutation. The reader may see the action of the commutator in reversing the current in a coil as the coil passes the brush axis.
(v) Fig. (2.7) (v) shows the instant when the brush is in contact only with segment 2. The brush again conducts 40 A; 20 A from coil A and 20 A from the adjacent coil to coil A. Note that now current in coil A is 20 A but in the reverse direction. Thus the coil A has undergone commutation. Each coil undergoes commutation in this way as it passes the brush axis. Note that during commutation, the coil under consideration remains shortcircuited by the brush.

Fig. (2.8) shows the current-time graph for the coil A undergoing commutation. The horizontal line AB represents a constant current of 20 A upto the beginning of commutation. From the finish of commutation, it is represented by another horizontal line CD on the opposite side of the zero line and the same distance from it as AB i.e., the current has exactly reversed (- 20 A). The way in which current changes from B to C depends upon the conditions under which the coil undergoes commutation. If the current changes at a uniform rate (i.e., BC is a straight line), then it is called ideal commutation as shown in Fig. (2.8). Under such
conditions, no sparking will take place between the brush and the commutator

Practical difficulties

commutation. This is illustrated in Fig. (2.9). The straight line RC represents theThe ideal commutation (i.e., straight line change of current) cannot be attained in practice. This is mainly due to the fact that the armature coils have appreciable inductance. When the current in the coil undergoing commutation changes, self-induced e.m.f. is produced in the coil. This is generally called reactance voltage. This reactance voltage opposes the change of current in the coil undergoing commutation. The result is that the change of current in the coil undergoing commutation occurs more slowly than it would be under ideal  commutation whereas the curve BE represents the change in current when self-inductance of the coil is taken into account. Note that current CE (= 8A in Fig. 2.9) is flowing from the commutator segment 1 to the brush at the instant when they part company. This results in sparking just as when any other current carrying circuit is broken. The sparking results in overheating of commutatorbrush contact and causing damage to both.

Fig. (2.10) illustrates how sparking takes place between the commutator segment and the brush. At the end of commutation or short-circuit period, the current in coil A is reversed to a value of 12 A (instead of 20 A) due to inductance of the coil. When the brush breaks contact with segment 1, the remaining 8 A current jumps from segment 1 to the brush through air causing sparking between segment 1 and the brush.

Calculation of Reactance Voltage
Reactance voltage = Coefficient of self-inductance × Rate of change of current
When a coil undergoes commutation, two commutator segments remain shortcircuited by the brush. Therefore, the time of short circuit (or commutation period Tc) is equal to the time required by the commutator to move a distance equal to the circumferential thickness of the brush minus the thickness of one insultating strip of mica.

Let Wb = brush width in cm,Wm = mica thickness in cm,v = peripheral speed of commutator in cm/s
Commutation period, Tc = ( Wb – Wm )/v seconds
The commutation period is very small, say of the order of 1/500 second.

Let the current in the coil undergoing commutation change from + I to – I (amperes) during the commutation. If L is the inductance of the coil, then reactance voltage is given by;

Reactance Voltage,(for linear commutation)

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2 Responses to “Commutation”

  1. Methods of Improving Commutation- Resistance commutation | Says:

    [...] commutation means to make current reversal in the short-circuited coil as sparkless as possible. The following [...]

  2. Shabuj Says:

    very good

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